Manufacturing Capabilities
Six processes run under a single bin record. Each page lists the specification, the equipment behind it, and — equally important — the cases where a different product or process is the cheaper correct answer.
In-house capabilities are COB die bonding at 320–504 chips per metre, SMT assembly on flexible PCB, platinum-cure silicone extrusion, IP sealing from coating to full extrusion, spectroradiometer binning to SDCM ≤ 3, and burn-in and pressure testing on 100% of reels. Drivers are supplied matched to the strip; aluminium profiles are supplied through partners so the temperature rise of the installation is quoted rather than assumed.
COB Die Bonding
In-house COB die bonding at 320–504 chips/m, phosphor coating held to ±5 µm, 24-hour burn-in and SDCM ≤3 binning on every reel produced.
Specification and equipmentSMT Assembly
Flexible PCB SMT assembly for 2835, 5050, 5630 and WS2812B strips: ±0.05 mm placement, 100% AOI, 260 °C reflow, reels from 5 m at 15–20 day lead times.
Specification and equipmentColour Binning
Spectroradiometer binning to SDCM ≤3, LM-79 flux reports, LM-80 lifetime data and TM-21 projections for every LED strip production lot.
Specification and equipmentIP-Rated Sealing
Nano coating, silicone tube and full silicone extrusion for LED strips from IP20 to IP68, with pressure and spray testing on every outdoor assembly.
Specification and equipmentCustom Assembly
Custom reel lengths from 0.5 m to 50 m, soldered connectors, IP-rated end caps, OEM labelling and kitted packing for lighting brands and sign fabricators.
Specification and equipmentQuality & Testing
Incoming die verification, 100% reel electrical test, 24-hour burn-in, IP pressure testing and LM-79 / LM-80 / TM-21 documentation under ISO 9001.
Specification and equipmentWhat each construction realistically delivers
The same lumen output can be produced three ways at three price points. This table shows where each one sits, and what it costs you in the wrong application.
| Strip type | Dot visibility | Cost index | Economical quantity | Lead time |
|---|---|---|---|---|
| COB, 480 chips/m | None at 100 mm | 120–130 | 25 m – 100,000 m | 10–15 days |
| SMD 2835, 120 LEDs/m | Visible below 12 mm gap | 100 | 25 m – 200,000 m | 15–20 days |
| Silicone neon flex | None — diffused profile | 220–260 | 50 m – 20,000 m | 12–18 days |
| Addressable pixel | Per-pixel by design | 180–240 | 50 m – 20,000 m | 15–20 days |
| Lightbox modules | Module grid if pitch is wrong | 140–180 | 100 pcs – 200,000 pcs | 12–18 days |
Cost index compares the price per 1,000 lumens at CRI 90, not price per metre — a metre of neon flex carries more silicone and less LED than a metre of COB, so per-metre comparisons mislead in both directions.
Send a specification, get a quotation in 24 hours
Tell us the product type, run length, wattage, CCT, CRI and IP rating. You will receive a fixed price, a lead time, and the feed and driver arrangement in writing — no obligation, and no sales call unless you ask for one.